Factory Overview
- Location
- Xuchang, Henan, China
- Factory site
- About 24,000 m²
- Employees
- About 208
- Equipment
- 96 automatic and 40 semi-automatic wefting machines, 180 hand-tying stations, 12 dyeing machines
- Monthly output
- About 70,000 bundles, 2,600 hand-tied lace pieces, 1,700 hair systems and 13,000 synthetic wigs
- In-house processes
- Raw hair sorting, washing, wefting, lace ventilation, bleaching and coloring, styling, packing
- Quality checkpoints
- 17
- Quality management
- ISO 9001 certified
From Raw Hair to Finished Wig
1. Raw Material Selection
We buy hair directly from collectors and processing partners in Vietnam, Cambodia, Myanmar and India (see our hair grades guide for what each grade means). Each batch is logged by origin, grade, length and arrival date. Batches with mixed cuticle direction, a chemical smell or too many short strands for the grade go back to the supplier.

2. Sorting and Drawing
Hair is hand-sorted by length. For double drawn hair, shorter strands are removed so the ends are nearly as thick as the roots. This is slow work, and it is the main reason our hair bundles look full from top to bottom.
3. Cleaning and Texturing
Hair is washed with mild cleansers to remove dust and oils without stripping the cuticle. Body wave, deep wave and other set textures are steam-set so the pattern returns after washing. Raw hair sold as a natural texture is not steam-set.
4. Wefting
Our wefting lines run 96 automatic and 40 semi-automatic machines alongside hand wefting, and sew hair into tight, flat wefts. Every weft is double-stitched and tested for shedding before it moves on.
5. Lace Ventilation
At 180 hand-tying stations, our technicians hand-tie hair into HD and transparent lace, one to three strands per knot, for our human hair wigs and closures. Hairlines are pre-plucked by hand to create a natural, graduated density.

6. Bleaching and Coloring
Knots are bleached for a scalp-like finish. Colored units, including 613 blonde, ombre and custom shades, are dyed on our 12 dyeing machines by technicians who check each batch against a master color sample.
7. Styling and Construction
Caps are assembled, elastic bands and combs are attached, and each wig is styled to its final look.
8. Final Inspection and Packing
Every unit gets a full inspection before it's packed in your branded or standard packaging.
Our 17-Step Wig Quality Control
Incoming Material Inspection
- Origin and grade verified against the supplier record
- Cuticle direction checked under magnification
- Strand strength and elasticity tested
- Odor and cleanliness check
In-Process Inspection
- Weft stitching and shedding test on every weft
- Knot size and density checked during ventilation
- Hairline density compared to the approved sample
- Color checked against the master sample under a D65 daylight lamp
Finished Product Inspection
- 01Shedding test each unit combed and tugged by hand
- 02Tangle test sample units washed and dried from every batch
- 03Length test measured straight, from the top of the cap to the ends
- 04Density and weight weighed and compared with the order sheet
- 05Lace test checked for holes, tears and uneven bleaching
- 06Cap test bands, combs and stitching checked on a mannequin head
Shedding, length, weight and cap checks are done on every unit; wash tests are done on 2 units per batch.
Pre-Shipment Inspection
- Quantity count by style, length and color
- Packaging and labeling checked against your artwork
- Photos and videos of your finished order sent before shipping

The QC Standards We Hold Ourselves To
If any product falls outside these standards, we replace it or refund it.
| Test | Our standard |
|---|---|
| Length tolerance | Within 0.5 inch of the stated length |
| Weight per bundle | 100 g ± 5 g |
| Wig cap size | Within 0.5 inch of Small, Medium or Large |
| Wig weight | Within 5% of the target weight on your order sheet |
| Shedding | No more than 10 strands after a standard comb test |
| Color match | Matched to the approved sample under daylight |
| Lace | No visible holes, tears or glue residue |

Traceability
We check each style against its order specification and approved sample. Our team measures length and weight, compares shade and texture, and inspects the lace, cap and packaging. Batch records connect the verified order to the materials used in production, and we send the records that apply to your order on request.
Our quality management system is certified to ISO 9001. Contact us for the full certificate and supporting documents for your supplier review. The audit pack also covers our business license, export entity details and audit documents for the factory site. See Quality & Product Documentation.

Packaging and Warehouse
- Wigs packed in breathable mesh bags and protective hair nets
- Bundles wrapped and sealed individually
- Custom branded boxes, bags, labels and inserts available (see private label packaging and our OEM service)
- Climate-controlled storage to protect hair from moisture
- Export cartons reinforced for international shipping
Further Reading
- How to Find a Hair Vendorwhat to check before you place your first order.
Wig Factory Quality Control FAQ
What happens if a unit fails inspection?
It is reworked or replaced before packing. Units that don't meet your approved sample are never shipped.
Can I get photos or videos before shipping?
Yes. We send photos or videos of your bulk order for approval before it ships.
How long do I have to report a problem?
7 days from delivery. Send photos or video with the order number, and units outside the standards above are replaced or refunded.
How do you keep reorders consistent?
Every approved sample and specification is recorded, so reorders are made to the same standard. Start with a sample order, then reorder on our wholesale terms.
Visit or Audit Our Factory
We welcome buyers and third-party inspectors.
- 01Live video tour
Walk the production floor with our team, at a time that suits your schedule
- 02On-site visit
We'll help with invitation letters, hotel bookings and local transport
- 03Third-party inspection
Your appointed inspection company is welcome before shipment
Tell us what you need
Send your product list and target quantities. You’ll get pricing and lead time within one business day.
